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Pallet guides › Boxes on a 48×40 pallet

How many 20 × 20 × 20 in boxes fit on a 48 × 40 pallet?

8 boxes per pallet: 2 tiers of 4, 46 in tall, 325 lb loaded.

Assuming 35 lb per box, stacked to 60 in including the pallet, on a 48 in × 40 in pallet.

Open this plan in 3DChange any number, then print a load sheet and pallet labels.

Tier layout

Every tier: 4 boxes

How many in a truck or container

Truck / containerPalletsBoxesWeight
53' Dry Van60 (2 high)480 boxes19,500 lb
48' Dry Van56 (2 high)448 boxes18,200 lb
40' Sea Container60 (3 high, 4 per pallet)240 boxes11,100 lb
40' High Cube40 (2 high)320 boxes13,000 lb
20' Sea Container30 (3 high, 4 per pallet)120 boxes5,550 lb

Where it says "per pallet", the plan builds shorter pallets than the full 8 so they stack inside that truck or container. Open the plan to see each build.

Questions

How many boxes fit on a pallet?

8 per pallet: 2 tiers of 4, 46 in tall including the pallet. Height is what limits it; a taller max height fits more tiers.

How many fit in a 53' Dry Van?

60 pallets stacked 2 high, 480 boxes in all, 19,500 lb.

What freight class is it?

About class 125 by density (6.36 lb/ft³). Density is only part of the NMFC rules, so confirm the item with your carrier.

Can I change the numbers?

Yes. Open the plan in the optimizer, change the size, weight, pallet or truck, and download a load sheet and pallet labels. It is free and you do not need an account to try it.

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