Pallet Optimizer Pallet guides

Pallet guides › Boxes on a 48×40 pallet

How many 20 × 16 × 12 in boxes fit on a 48 × 40 pallet?

24 boxes per pallet: 4 tiers of 6, 54 in tall, 765 lb loaded.

Assuming 30 lb per box, stacked to 60 in including the pallet, on a 48 in × 40 in pallet.

Open this plan in 3DChange any number, then print a load sheet and pallet labels.

Tier layout

Every tier: 6 boxes

Darker boxes are turned 90°. Alternating tiers tie the load together.

How many in a truck or container

Truck / containerPalletsBoxesWeight
53' Dry Van58 (2 high)1,392 boxes44,370 lb weight limit
48' Dry Van56 (2 high)1,344 boxes42,840 lb
40' Sea Container40 (2 high, 18 per pallet)720 boxes23,400 lb
40' High Cube40 (2 high, 18 per pallet)720 boxes23,400 lb
20' Sea Container20 (2 high, 18 per pallet)360 boxes11,700 lb

Where it says "per pallet", the plan builds shorter pallets than the full 24 so they stack inside that truck or container. Open the plan to see each build.

Questions

How many boxes fit on a pallet?

24 per pallet: 4 tiers of 6, 54 in tall including the pallet. Height is what limits it; a taller max height fits more tiers.

How many fit in a 53' Dry Van?

58 pallets stacked 2 high, 1,392 boxes in all, 44,370 lb, stopped by the weight limit.

What freight class is it?

About class 85 by density (12.75 lb/ft³). Density is only part of the NMFC rules, so confirm the item with your carrier.

Can I change the numbers?

Yes. Open the plan in the optimizer, change the size, weight, pallet or truck, and download a load sheet and pallet labels. It is free and you do not need an account to try it.

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